(79)*
$2 Million+ Savings in 60
Days on Product Damage in Shipping
-
Secured Regular Orders from
Major Customers, Resulting in Regular Manufacturing Schedule In Just a
Few Months
-
Major Reduction in Product
Damage During Shipping
-
20% Reduction in Cost of Order
Processing in Just a Few Months
-
Expanded program with similar
results to dozens of additional customers and additional divisions
Category:
Near-HBC, (RHSA)
Details:
http://www.tomingraminc.com/HBCMfrsIncreaseSalesReduceCosts.htm#(79)
(75)*
$300 Million Cost Savings
Year 1
-
Another $300 Million Savings in
Year 2
-
25%
improvement in production line up-time in just a few weeks.
-
Lead to 10 Years of Effective
Acquisitions and Improved Profits
-
Dramatic Reduction In Capital
Spending
-
67%
output increase from a non-competitive plant in 2003.
On target for
additional 60 percent improvement in 2004.
-
20%
production improvement in certain plants instead of 2 to 4%
improvements, which were best ever achieved previously
-
40%
Sustained Improvement In 10+ Plants
-
Attitude
on capital spending has changed.
When improvement is
needed,instead of thinking about new capital investment, company gets
better results from the existing investment through 100 day improvement
projects
-
Sustained
improvement from 55% plant utilization to 70%.
Lower results no longer tolerated
Category: HBC, Specialty
Paper (RHSA)
Details:
http://www.tomingraminc.com/HBCMfrsIncreaseSalesReduceCosts.htm#(75)
(78)*
Supplier Helps Colgate
Become #1 in Toothpaste Market Share
-
Manufacturing Capacity Doubled
in Four Months
-
$2 Million Cost Savings in
Shipping, Delivery Time Reduced
Category: HBC (RHSA)
Details:
http://www.tomingraminc.com/HBCMfrsIncreaseSalesReduceCosts.htm#(78)
(81)*
Improved Plant Output 17%
in 6 Weeks
-
Improved On-Time Shipping from 80% to 95%, Sustained Improvement
-
Avoided $2 Million Capital Expenditure
-
Avoided $2 million capital expenditure
on new system
Category: Near-HBC (RHSA)
Details:
http://www.tomingraminc.com/HBCMfrsIncreaseSalesReduceCosts.htm#(81)
(73)*
IT Business Projects Now Pay
For Themselves In One Year
-
FDA Submission Time Reduced by
6 Months+
-
Submission Backlog Reduced from
80,000 Pages to 10,000 Pages and Sustained, Despite Doubling of Work
Load
-
All Accomplished in a Few
Months in U.S.
-
Results duplicated in U.K.
-
Improved
quality of data submissions and reduced time
needed to scrub and recheck data
-
Submission forms backlog reduced from 80,000 pages to 10,000 pages
in three months
-
Submission form backlog maintained at 10,000 pages despite doubling
of work load
Category: HBC (RHSA)
Details:
http://www.tomingraminc.com/HBCMfrsIncreaseSalesReduceCosts.htm#(73)
(76)*
$400 Million Profit
Improvement Through Series of 100 Day Projects
-
Effective Merger Under
Difficult Circumstances
-
10% Sales Gain With Top 30
Customers in a Few Months
-
$400
million in incremental profits
(On track to actually
achieve as of this writing)
-
Reduced
machine downtime for maintenance from two weeks to one week
-
$285,000
in annual savings within 100 days through consolidated purchasing and contract renegotiation
-
Consolidated two data centers into one within four months.
-
Completed full merger integration planning within 12 weeks.
Enabling implementation to start immediately after close of the merger
Category: HBC, Specialty
Paper (RHSA)
Details:
http://www.tomingraminc.com/HBCMfrsIncreaseSalesReduceCosts.htm#(76)
(77)*
Reduced Quality Assurance Audit Time by over 30%
within 100 days.
-
Duplicated Common System in
Three Major Acquisitions
-
In the following two
years, successfully integrated the clinical
quality assurance functions of three additional major acquisitions.
Category: HBC (RHSA)
Details:
http://www.tomingraminc.com/HBCMfrsIncreaseSalesReduceCosts.htm#(77)
(3)*
CASE STUDY:
Freed Up 63,000 Sales and Support
Hours Per Year, Cost Reduction, Solid Processes and Execution:
-
Associate led effort for
one of the three largest merchandising
organizations in the U.S.
-
Resulted in $2.5 million per year in labor savings,
a nation-wide set of standard processes and
removal of 250,000 potential
errors
per year.
Category: Headquarter Call, Merchandising
Process Improvement (TI)
Details.
No31cSalesProcessImprovementSuccessStoryShortV2.pdf
Additional Operations Improvement Successes
Item |
Success Story
Numbers |
SKU Count Reduction |
(50) |
Fixtures |
(39) |
Information
Technology |
(73), (529), (522),
(502), (506), (509), (518), (514), (525), (504), (542), (543),
(528), (520), (539), (533), (505), (510), (530), (507) |
Plant Output
Improvement, Cost Savings |
(76), (78), (81) |
New Product
Development, R&D |
(73), (77) |
Common Systems with
New Acquisitions, Around the World |
(3), (77), (79) |
Shipping, Delivery |
(81), (79), (78) |
Customer Service |
(3), (79),
|
Collections |
(79), (506) |
|
|